Page 14 - Cutting and Shaping Wood

Have you ever used a 3/4" router bit to cut a dado for a plywood shelf, only to discover that "three-quarter inch" plywood isn't all that it claims to be? It can be a shock the first time; you're left a plywood-to-dado fit that has more than just a little "slop". In fact, the typical sheet of 3/4" plywood actually measures close to a hefty 1/32" less than its nominal thickness would lead you to believe.

The layout of dovetails involves cutting the tails (the pink wood on the left) and pins (the beige wood on the right), both cut to match the other. I like hand-cutting dovetails, and I’ve literally cut thousands of them. As a result, I try to execute them in a manner that hearkens back to the day when dovetails were all done by hand, and guys got paid to get them done fast and right.

As durable as most table saws are, they do require attention from time to time. If you're table saw is is leaving rough saw marks, burning wood or bogging down when you rip average stock thicknesses, chances are something's amiss, and it's time to diagnose the problem.

Not all woodworking machinery angle scales are created alike. In fact, there are two different conventions for the calibration of angle scales in common use on woodworking machinery. One type of scale is calibrated to treat a square cut as a 90 degree cut, while the other scale treats a square cut as a 0 degree cut. Along with that, the terms used in woodworking to describe angled cuts don't make the origin of the angle measurement perfectly clear.

Fretwork and intricate cutting don't have to be expensive, there are some very affordable scroll saws on the market. The late Rodney Dangerfield probably would have felt a solidarity with scroll saws because, among all other woodworking machines, these seem to get the least respect — or more fairly, the least amount of press. When we need to cut curves, we tend to head to the band saw, and that’s a logical choice.

Ripping wood is a primary function of the table saw, and because its importance, many manufacturers pay particular attention to the quality the rip fence on the saws they offer. Still, many factory fence systems lack the reliability and precision that would qualify them for exacting work.

In this video the most common types of router bits are explained for the novice woodworker. The Rockler router bits highlighted in this video include: Straight, Rabbeting, Round Over, Flush Trim, Roman Ogee, Chamfer, and Undersized Plywood Bits.

Modern power planers are equipped to plane and do many of the same tasks as a shop jointer, but with added portability outside your workshop. The worlds of woodworking and construction are similar but don’t always overlap. Tools used for one aren’t always suitable for the other. Some newer power planers, like this one from Porter-Cable, feature a switch that allows you to change the direction that chips and dust blow out.

This auxiliary table doubles the cutting surface of your bandsaw, with T-tracks to assist in setting up jigs and cutting guides. The common 14" band saw is one of the most versatile shop machines. You can crosscut and rip on it, do circles and complicated curves, even scrollwork with the right blade. It easily resaws expensive stock up to 6" wide and turns that waste into additional projects.

Does every woodworker need a complete set of Forstner bits? In truth, many other less expensive bits - like brad point bits - will do a nice job in many situations. Keep in mind, though, that Forstner bits have a few qualities that make them indispensable in certain situations. You may be able to get by without a set of Forstner bits, but if you stick with woodworking for a few years, you'll probably end up with at least part of one - purchased one at a time out of sheer necessity. When you weigh the cost of individual bits against the much more friendly price per bit afforded by a complete set, the set starts to look like a bargain.

For as little as it takes to get set up, and the short time it takes to acquire skill at using a router table, it's easy to see why this venerable workhorse is often one of the first and most important tool purchases that a woodworker ever makes. Below, we'll take a quick look at the common woodworking procedures that you can master within the first few weeks of owning a router table, including: